Folding cartons · Packaging buyer’s guide
A carton should be sized around the product that will actually be packed, including caps, pumps, seals, and any insert. A nominal bottle dimension can miss protrusions or variation that affect fit.
The short answer
Start with usable inside space and a representative product. Include caps, pumps, accessories, and inserts in the fit check. Ask the converter to confirm dimension order on the drawing so outside measurements are not confused with internal clearance.
What to review before approving production
Use representative production samples and agree how dimensions are recorded. Review insertion, removal, and movement inside the assembled box. A tight fit can complicate packing; excess space may call for support rather than simply making the carton smaller.
Build a practical project brief
- Largest representative product sample
- Closure and accessory dimensions
- Internal fit and insertion clearance
- Insert and outer-shipping requirements
Discuss your next run with Pacer
Send your existing packaging, current artwork or a product sample, and the quantities needed for each design. Include the delivery ZIP code and required date so the discussion reflects the job you actually need. Confirm the proposed materials, available features, minimums, production timing, and any testing with Pacer before ordering.
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